Product: 97/DF500-Z2
Country: Japan
Description: Original Spare Part
Techical specification: Type 97/DF500-Z2
Drawing No. 2.01.277.0.0
Electrical data
Total power (kW) 500
Tolerance of power (%) +5/ -10
Supply voltage (V) 400
Connection Delta
Protection mode IP 54
Operationg Conditions
Medium Thermal Oil
Flow rate 72000
Unit kg/h
Inlet temperature (°C) 220
Outlet temperature (°C) 231
zul. min Temp. TS (°C) 0
zul. max Temp. TS (°C) 300
Operating pressure (bar g) 5
maximum permissible pressure PS (bar g 6
Test pressure 9
Mounting position horizontal
Design Code/Acceptance DGRL Kat. IV / TÜV Nord
Design code / Approval: AD2000
in addition: Design calc. acc. ASME VIII Div.1
(but materials + manufacturing acc. AD2000)
mechanical design
Heating element Tubular heating elements
Diameter (mm) 11,5
Material of heating element 1.4571
Surface load (W/cm²) 3,2
Quantity of heating elements 90
Heating elements eingeschweißt
Immersion length of heating elements 2.650
unheated length (mm) 250
. 4 pcs. Dual-Thermocouples, 2 x NiCr-Ni, Type "K"
. (2 pcs. in each immersion heater)
. (for connection to intrinsic safe circuit Ex ic)
Durchmesser Umlenkblech 198
Sealing GISO
Nominal size / Nominal diameter (DN) 8"
Pressure stage (bar) 300 lbs
Material P250GH (1.0460)
Type of spacers Distanzscheibe Rautenform
Number of Spacers 12
Connection box 500 x 500 x 210, 1.4301
Quantity of cable glands 8
Cable gland 6 x M63x1,5, 2 x M16x1,5
Sealing graphite on stainless steel insert
Heating Vessel
Material of vessel carbon steel,coated temperature resistent
Inspections / Tests
. ----------------------
. 1) The heater needs to be operated with a suitable
. electric control unit only. Temperature controll,
. temperature limitation and flow monitoring need
. to be implemented propperly.
. 2) The thermocouples are for temperature limi-
. tation purpose. They need to get connected
. through intrinsic safe circuits (Ex ic) to
. electronic safety temperature limites (ESTBs)
. inside of the electronic control unit.
. The trip points of this ESTBs need to be adjusted
. to a maximum temperature of 300°C and locked.
. The control unit needs to initiate an automatic
. power shutdown in case of ESTB tripped.
. 3) The equippment is marked as T. to indicate that
. additional measures are necessary in order to
. certify for a temperatur class. In this case, the
. temperature limitation need to get implemented
. propperly by the electric control unit and a
. thermal piece test needs to get performed
. under operation conditions.
. 4) Thermal piece test is not included in the
. price. We can offer it separately if reed.
Condition: New (Unused)
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